What kind of mixing machine should be used in the pharmaceutical industry to make medical ointments, creams, and gels? Today, let’s learn what kind of high-shear emulsification mixers are used by more than 2,000 pharmaceutical companies.
This is the vacuum emulsifier that many pharmaceutical companies use in the emulsification process. This ZJR vacuum emulsifying machine is designed and manufactured in strict accordance with the hygiene or aseptic standards in the entire production process of pharmaceutical emulsions such as ointment and cream.
Whole Mixing Machine Emulsifier System
The whole mixing machine emulsifier system includes the main emulsification pot, auxiliary water, and oil pot, lifting system, dumping system, in-line cleaning (CIP), in-line sterilization (SIP), and other devices; in addition, in order to facilitate recording and tracking, the entire production process can be automated. control. The fully functional emulsification system can realize all the process steps in the mixing process in one machine.
Emulsification Effect of The Product Made by The ZJR Vacuum Emulsifier
Why is the emulsification effect of the product made by the ZJR vacuum emulsifier good? It is mainly due to our unique design, and its core component – the high shear stator and rotor system. It can generate strong shear force and rapidly transform the material into finer and more uniform droplets under the action of strong shear force. For example, to produce an oil-in-water emulsion product, the two phases are immiscible in the initial stages. The key to the process at this time is to generate enough shear force in the rotor-stator system.
In the emulsification system of the ZJR vacuum emulsifier, under the action of the counter-rotating wall-mounted stirring, the two immiscible phases will firstly transform into a dispersed state with coarser particle size and initial emulsification, and then a strong high-speed homogenizer. Under the action of shearing force, it transforms into a finer and more homogeneous emulsion. Since the defoaming process can significantly affect the accuracy and productivity of downstream filling, a high level of vacuum can also be applied at the end of the process to ensure that air bubbles are eliminated and a smooth, shiny and stable product is produced.
Tailor-made Services for Each Customer
Not only that, but the ZJR vacuum emulsifier also provides tailor-made services for each customer, so that the system can better save investment costs, floor space, and cleaning time, and simplify the entire production process. This series of emulsifying machines have all specifications from the laboratory, and pilot test to large-scale production, and is suitable for pharmaceutical research and development, pilot-scale testing, and various medium and large-scale production. It is widely used in the foreign pharmaceutical industry and has been well received by customers!
A great many clients from home and abroad have a burning desire to pay a field visit to Yekeey located in Wuxi with a view to testing the machines in person. However, it is inconvenient to travel and come to us with ease under the circumstance of strict pandemic prevention policies. If you have any of the above requirements, you can resort to YeKeey for help directly, depending on sending raw materials to those who are in the foreign trade department will assist you in specific requests, including material handling and testing results. When the test ends, we will send you the video of the whole process to let you confirm if it can definitely meet your standards.
For more information on emulsifying mixers, please contact us now!