Full-functional Multi-purpose

In the high viscosity of emulsion, especially the manufacturing process of cream, ointment, emulsion products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two in question, our developed ZJR series vacuum emulsifying mixer , by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The color and the vacuum pumping mode, so that the production for export in the mixing process of no air bubbles, which can produce shiny, delicate and good ductility of high quality products.

In the process of producing emulsion with high viscosity, there are two important problems.

• One is the scattered bigger diameter particles.
• The other is the air which will mix into the material during the mixing. Particles of the large diameter will lead to the labile state of the materials. If the air goes into the material, the material will be mixed with bubble, polluted by bacterium, easily oxidized and obtained  an rough appearance .

Regarding to these two problems, our factory—Yekeey vacuum emulsifying mixer manufacturer had developed ZJR Vacuum Emulsifying Mixer which are made up of homogenizer & middle blade stirrer & scraper residues stirrer to form the best mixing way in order to produce the perfect mixed material.  By extracting air from the material, the vacuum pump can ensure that the material is glossy, exquisite and ductile.

Description of vacuum emulsifying mixer

The vacuum emulsifying mixer is a complete system for manufacturing viscous emulsion, dispersion, and suspension in either small-scale or large-scale cosmetic, pharmaceutical, food, and chemical industries.

It means that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly. The materials will be processed in the narrow space between the stator and rotor by the strong energy of motion produced by the mechanical effect.

What is unique about the vacuum emulsifying mixer compared with other types of mixers is it utilizes the many significant functions of vacuum to improve the performance of mixing and product handling, and then achieve the best mixing results.

Working Elements of vacuum emulsifying mixer machine:

After the materials are heated & mixed in water pot and oil pot, they are drawn into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.