Product Detail:

In the high viscosity of emulsion, especially the manufacturing process of cream, ointment, emulsion products, usually the most problematic is the dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster; products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth. For the two in question, our developed ZJR series vacuum homogeneous gasification unit, by the quality agitator blade mixing, scraping the wall, the center has stirred their complement each other, are combined into a mixing the best way, to achieve the perfect mixed products. The color and the vacuum pumping mode, so that the production for export in the mixing process of no air bubbles, which can produce shiny, delicate and good ductility of high quality products.

In the process of producing emulsion with high viscosity, there are two important problems.

  • One is the scattered bigger diameter particles.
  • The other is the air which will mix into the material during the mixing. Particles of the large diameter will lead to the labile state of the materials. If the air goes into the material, the material will be mixed with bubble, polluted by bacterium, easily oxidized and obtained  an rough appearance .

Regarding to these two problems, our factory had developed ZJR Vacuum Mixer Homogenizer Series which are made up of homogenizer & middle blade stirrer & scraper residues stirrer to form the best mixing way in order to produce the perfect mixed material.  By extracting air from the material, the vacuum pump can ensure that the material is glossy, exquisite and ductile.


Working Elements:

After the materials are heated & mixed in water pot and oil pot, they are drawn into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying boiler can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.




The pot cover is of automatic rising type. The material is directly drawn into the emulsifying boiler from oil boiler and water boiler. The discharge is based on the turning of the emulsifying boiler. And the heating system is electric heating and steam heating by the heating pipe, so the temperature is controlled automatically. Put the cool water into the intercalated bed so as to cool the material, which is simple and convenient (there is a warm layer outside the intercalated bed). The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. Some parts of the machine are made of high-quality stainless steel (316L material will be adopted for medical use; the interior surface adopts mirror polish, vacuum agitating device is hygienically made according to the normal hygiene standard of GMP and is the most idea production equipment).


Name Z J R-250 Z J R-350
Emulsifying Pot Design Volume (L) 250 350
Capacity (L) 200 280
Scraper Stirring Power (KW) 2.2 2.2
Scraper Stirring Speed (rpm) 0-65 0-65
Homogenizer Power (KW) 4 4
Electrical Heating Power (KW) 12 12
Homogenizer Speed (rpm) 2800 2800
Water Pot Design Volume (L) 160 250
Capacity (L) 128 200
Power (KW) 0.75 0.75
Speed (rpm) 1400 1400
Electrical Heating Power (KW) 8 12
Oil Pot Design Volume (L) 130 250
Capacity (L) 105 150
Power (KW) 0.75 0.75
Speed (rpm) 1400 1400
Electrical Heating Power (KW) 8 12




Name Z J R-2 5 0 L Z J R-3 5 0 L
Length Width Height Length Width Height
Emulsifying Pot Rack 1850 1105 2480-3480 2000 1350 2750-3850
Water and Oil Pot Rack 1800 768 1600 2000 868 1650
Table 1800 700 2000 750
Overall 2570 1900 2480-3480 2950 2720 2750-3850
Name ZJR-650 ZJR-850
Emulsifying Pot Design Volume (L) 650 850
Capacity (L) 520 680
Scraper Stirring Power (KW) 4 4
Scraper Stirring Speed (rpm) 0-65 0-65
Homogenizer Power (KW) 11 15
Electrical Heating Power (KW) 18 18
Homogenizer Speed (rpm) 2800 2800
Water Pot Design Volume (L) 400 500
Capacity (L) 320 400
Power (KW) 1.1 1.1
Speed (rpm) 960 960
Electrical Heating Power (KW) 18 18
Oil Pot Design Volume (L) 320 400
Capacity (L) 250 300
Power (KW) 1.1 1.5
Speed (rpm) 960 960
Electrical Heating Power (KW) 12 12


Name ZJR-650L ZJR-850L
Length Width Height Length Width Height
Emulsifying Pot Rack 2500 1350 3230-4560 2650 1450 3350-4750
Water and Oil Pot Rack 2500 1150 1950 2650 1250 1950
Table 2500 850 2650 850
Overall 3650 3420 3230-4560 3750 3550 3350-4750


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