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Mayonnaise Vacuum Emulsifier

Production process of Mayonnaise Machine

1. Egg & Oil infeed

2. Product discharge

3. Homogenizer

4. Residue discharge

5. Scraper agitator

6.Center rotating agitator

7. Vacuum system

8. Heating & Cooling

9. CIP

10. Internal loop

11. External loop

12. Premix

indicator diagram of mayonnaise making machine

Considering factor

  • The viscosity of the material
  • The method of mixing
  • The type of mixer to be used
  • The speed at which it should be operated
  • The number of agitators
  • The number of blades

Production steps

  1. At first, the egg isdispersed into the water as liquid or powder form .
  2. Secondly, the oil is added in the next stage.
  3. Mixing is continuous while the oil is added until the mixture reaches a high viscosity.
  4. During the cooling process, the temperature should be below 5 ° C.
  5. Vinegar and the oil are further added slowly.

Advantages

  1. More efficient
  • Unique and efficient mixing and recycling homogenization system;
  • Powder like material can be inhaled, dust-free, and quickly dispersed;
  1. Higher viscosity: Up to 100000mpas maximum viscosity
  2. Faster discharge: The homogenization system comes with a pump, which can shorten the discharge time
  3. Shorter production time: Compared to other series of emulsifiers, it can reduce production time by 60%
  4. Better seal: Adopting sanitary double-sided mechanical seals
  5. Easier to operate: The operating interface is more reasonable and ergonomically designed
  6. Easier to clean: with CIP function
  7. The minimum production capacity can reach 20% of the full capacity
  8. Support Customization: Sterile emulsification system
Mayonnaise Making Machine Mixers

Technical Data of Mayonnaise Making Machine Mixers

Type

MC-H-15 MC-H-150 MC-H-350 MC-H-650 MC-H-1300 MC-H-2400
Total volume(L) 15 150 350 650 1300

2400

Useful volume(L)

3-12 25-120 60-300 70-500 200-1100 220-2000
Scraper agitator power(kW) 0.37 1.5 2.2 2.2 4

5.5

Homogenizer power(kW)

4 11 18.5 18.5 37 37
Circumferential
speed(m/s)
3-24 5-22 5-25 5-25 6-28

6-28

Vacuum pump(kW)

0.75 1.5 1.5 1.5 2.2 2.2

Dimension/mm

Height(dosed cover)

1650 2100 2400 2700 3100 3700
Height(open cover) 1600 2250 2600 2900

Width

900 1500 1800 1900 2100 2300
Depth 1400 1600 2000 2300 3000

3100

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