Vacuum Emulsifying Mixer

Application of Vacuum Emulsifying Mixer

Cosmetics industry

  • Creams
  • Lotions
  • Sun protection products
  • Decorative cosmetics
  • Body-care products
  • Collagen suspensions…

Food industry

  • Mayonnaise
  • Ketchup
  • Salad sauce
  • Baby food
  • Pet food
  • Liquid spices…

Daily Necessities

  • Hand washing paste
  • Liquid soap
  • Tooth paste
  • Shaving cream
  • Shampoo
  • Shower gel
  • Hair care products
  • Bubble baths …

Pharmaceutical

  • Ointments
  • Gels
  • Eye ointment
  • Mixtures and similar
  • Lotions (W/O resp. O/W)
  • Paraffin emulsions, Lipid emulsions…

Product Description of Vacuum Emulsifying Mixer

In the manufacturing process of above, the problem you might facing:
  • One is: The dispersed phase particle size and mixing the air mixed with products, grain size is too large a everywhere emulsion instability, lack luster
  • The other is: Products into the air will make the products bubble, bacterial contamination, easy oxidation and the appearance is not smooth.
The solution——ZJR series vacuum homogeneous
  • By mixing with high-quality mixing blades, scraping the walls, and stirring in the center, they complement each other to form the best mixing method and achieve a perfect mixing product.
  • The color and vacuum pumping method ensure that there are no bubbles during the mixing process at the production outlet, which can produce high-quality products with luster, delicacy, and good ductility.

Advantages of Vacuum Emulsifying Mixer

1. Better emulsification result
  • Lotion is more stable, and the droplet size is less than 5um
2. Suitable for high viscosity materials
  • up to 80000mpas in viscosity
3. High precision
  • PID temperature control, rapid heating
4. Safety
  • There is an insulation layer outside the heating inter-layer to prevent operators from getting burned
5. Convenience
  • The structure is easy to clean and maintain
6. Support customized functions
  • vacuum/sterile/explosion-proof/voltage

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Product parameters of Vacuum Emulsifying Mixer

Name ZJR-1000 ZJR-1300
Emulsifying Pot Design Volume (L) 1000 1300
Capacity (L) 800 1000
Scraper Stirring Power (KW) 4 4
Scraper Stirring Speed (rpm) 0-45 0-45
Homogenizer Power (KW) 15 18.5
Electrical Heating Power (KW) 24 24
Homogenizer Speed (rpm) 2800 2800
Water Pot Design Volume (L) 650 800
Capacity (L) 500 650
Power (KW) 1.5 1.5
Speed (rpm) 960 960
Electrical Heating Power (KW) 18 18
Oil Pot Design Volume (L) 500 650
Capacity (L) 400 500
Power (KW) 1.5 1.5
Speed (rpm) 960 960
Electrical Heating Power (KW) 18 18

 

Name ZJR-1000L ZJR-1300L
Length Width Height Length Width Height
Emulsifying Pot Rack 2700 1350 3230-4700 2800 1500 2960-4560
Water and Oil Pot Rack 2700 1250 2150 2800 1320 2200
Table 2700 850 2400 850
Overall 3750 3620 3230-4700 4900 3320 2960-4560
Name ZJR-2000
Emulsifying Pot Design Volume (L) 2000
Capacity (L) 1600
Scraper Stirring Power (KW) 7.5
Scraper Stirring Speed (rpm) 0-45
Homogenizer Power (KW) 30
Electrical Heating Power (KW) 30
Homogenizer Speed (rpm) 2800
Water Pot Design Volume (L) 1200
Capacity (L) 960
Power (KW) 2.2
Speed (rpm) 960
Electrical Heating Power (KW) 24
Oil Pot Design Volume (L) 950
Capacity (L) 760
Power (KW) 2.2
Speed (rpm) 960
Electrical Heating Power (KW) 24

 

Name ZJR-2000
Length Width Height
Emulsifying Pot Rack 3250 1250 3300-4800
Water and Oil Pot Rack 3250 1600 2225
Table 3250 1500
Overall 4800 4400 3300-4800

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